Macro detailed view of a high-reliability printed circuit board receiving a protective polymer seal in an engineering laboratory environment
Macro detailed view of a high-reliability printed circuit board receiving a protective polymer seal in an engineering laboratory environment

Reliabilité and material choice

Protection of electronic boards

Secure your electronic assemblies subjected to thermal, chemical, and mechanical stresses in harsh environments.

Conformal coating

A thin protective film that follows the contours of the circuit.

Moisture barrier

Thin & light

Applications & repair

Prevents electrochemical corrosion and the occurrence of short circuits caused by condensation and dust.

Application of a controlled layer a few tens of microns thick, preserving the mass and overall volume of the board.

Suitable for assemblies requiring occasional rework or quality checks under ultraviolet light.

Encapsulation, potting and coating

Protectives resins

Complete three-dimensional insulation to protect components against major environmental aggressions.

Mechanical protection

Insulation & dissipation

Selection criteria

Encapsulation with epoxy or polyurethane polymer resin absorbs physical shocks and blocks the infiltration of aggressive fluids.

It ensures consistent dielectric strength while helping to dissipate heat from high-power components (W/m°K).

Choice depends on viscosity, Shore hardness, coefficient of expansion, and the targeted temperature ranges.

/ Aide au choix

Resin or Varnish: Which Approach?

Reliability of your electronic assembly directly depends on the chosen coating or varnishing process.

Resin option

Coating option

Recommended for extreme mechanical stresses, immersion, or full encapsulation of critical components.

Recommended for protection against light splashes, environmental dirt, and temperature variations.

• Thickness: significant (several millimeters to cm)
• Shock resistance: excellent
• Repairability: very delicate to complex

• Thickness: 25 to 100 micron film
• Shock resistance: mechanical protection
• Repairabilité : Local repair possible

Cas

Case application areas

Solutions adapted to the operational requirements of constrained industrial sectors.

Industrials systems

Embedded electronics

Sensors

Equipements exposed to oils, dusty environments, continious vibrations in workshop.

Enclosed pcba submit to sudden thermal changes and regular mechanical stresses.

Devices installed in salty, humid environments or directly exposed to seasonal weather.

• Technical informations

FAQ

How evaluate what we need protection from?

Can both methods be combined?

A precise analysis of stress factors (temperature, chemicals, impact) guides the initial approach.

Some assemblies use a general coating combined with localized overmolding on sensitive components.

Study your protection project

Share your usage requirements with DOUCHY Consulting R&D to qualify possible option for yur project.

We listen to you, we understand you, we advise you